Brain Gain Portal - Member Directory
Complete erection and commissioning of a 200 m³ RO water treatment and mix-bed plant (Chemical Kinetics, Lahore).
Complete erection and pre-commissioning of a 125,000 liter/day fermentation and distillation ethanol plant (Maguin Interis, France).
Complete erection and pre-commissioning of a 72,000 m³/day biogas plant (John Cockerill, Prosalpol).
Complete erection and pre-commissioning of a 48-ton/day CO2 plant (Union, Denmark).
Erection and commissioning of a 3MW steam turbine (Trivini, India) and a 35-ton high-pressure boiler (HMC, Pakistan).
Led production engineers, supervisors, and shift teams of 50-60+ staff, keeping a continuous-process plant running with minimal disruption. Conducted root cause analysis on quality issues and implemented corrective actions, reducing defects and rework. Implemented predictive maintenance analytics on production and utility equipment, reducing unplanned downtime. Maintained 99%+ compliance with ISO and ASTM quality standards while ensuring full HSE regulatory compliance.
Managed daily operations of an RO Plant, Boiler, and Cooling Towers supporting a large-scale continuous production facility, monitoring and controlling feed water parameters. Implemented safety protocols for chemical dosing and bulk chemical handling in line with regulatory standards. Trained and supervised operators and technicians on utility and dosing systems, building a more capable field workforce. Managed feedstock procurement and storage to ensure uninterrupted production flow. Implemented SAP across QM, PP, and MM modules, strengthening production planning and materials management.
Operated and optimized a water treatment plant, with direct, hands-on responsibility for chemical dosing systems and incoming chemical quality verification. Participated in commissioning of a 62 m³/hr water treatment plant (Aqua Match, Turkey), coordinating directly with the OEM vendor's team. Reviewed and updated operating procedures, implementing QA disciplines and driving process reviews for accuracy and compliance. Assisted in root cause analysis and corrective actions, coaching teams toward operational excellence and safety.
Resolved a persistent high-TDS and iron-control water quality issue through targeted chemical dosing adjustments. Reviewed lab results to flag process abnormalities and handled plant troubleshooting, including smooth operation of the utility section. Controlled fermentation and distillation processes via DCS, ensuring consistent output and product quality. Prepared daily production reports and raw material consumption tracking.
Controlled fermentation and distillation processes via DCS within an integrated sugar mill / ethanol production complex. Handled plant troubleshooting and ensured smooth operation of the utility section. Managed wastewater handling and disposal in line with EPA standards.